8 Ways Paper Tubes Can Be Customized

Paper tube manufacturers provide a broad range of customization options to suit particular requirements. Paper tubes can change to fit unique industries and applications when it comes to size and material finishes, printing, and functionality. With this flexibility, businesses may design uniquely crafted packaging to serve both aesthetic and functional purposes. Here are nine different ways paper tubes can be customized:

1. Shapes and Dimensions

Compared to other modifications, it is easier to change the size and shape of paper tubes. Manufacturers may make adjustments to create tubes in a variety of lengths, diameters, and wall thicknesses to meet the specific needs of companies or projects. Design flexibility works to create tapered, stepped, or asymmetrical shapes, such as ovals.

Many shapes or internal cross-sections are possible for paper tubes, such as square, oval, or polygonal. Tapered, curved, and bent configurations might add interesting visuals, while spiraled and telescoping designs add structural complexity. Uniquely shaped tubes can hold or carry specialized products in irregular, organic, or asymmetrical shapes.

2. Printing and Labeling

Full-color logos, graphics, or brand elements can appear as circular wraps or spot coloring. Variable data printing also adds personalization to paper tubes. One way to add texture is through hot stamping, embossing, or debossing, and multiple varnish finishes to provide professional effects. Functional prints may also come in the form of addresses, barcodes, QR codes, or instructional text.

3. Material Finishes

Manufactured paper tubes could also have various coatings, laminations, and finishes, which enhance their durability and appearance. For outdoor applications, moisture-resistant or UV-protective coatings may be helpful. Metalized papers also lend a shiny, premium look, while textures like linen or leather finishes might provide tactile, scratch-resistant finishes to extend their longevity.

4. End Caps

It is possible to add end caps of materials such as plastic, metal, and other specialized closures that contribute to the utility of the product. There are options of press-fit, threaded, snap-on caps, or even tamper-evident tear strips for security for security purposes. Caps may have venting, pour spouts, silicone gaskets to provide airtight sealing, or mounting hooks for additional functionality.

5. Perforations and Scoring

Paper tube manufacturers may create easy access points to products inside the tubes via perforations or scoring tailored to specific design needs. For more controlled dispensing, one option is to have V-shaped perforations to help create clean folds. Paper tubes can also have other custom laser-cut patterns, micro-perforation for venting, and serrated edges.

6. Compartments and Dividers

Paper tubes with internal compartments and dividers provide a means of organizing various contents for archiving or shipping. They could also include flexible configurations and multiple chambers with partitions, removable inserts, or adjustable dividers. Specialized internal geometries and pockets enable storage and protection for a variety of applications.

7. Colors

Tubes can match company brand colors via Pantone or CMYK matching options for unique color customization. The outside of paper tubes could have a multitude of jewel tones, metallic, neon colors, or earthy, natural palettes. Color-coded and multi-color print designs may also be added for aesthetics or identification.

8. Adhesives and Fasteners

Depending on the application or strength specifications, manufacturers can alter tube adhesives and fastening methods. Paper bonding is done by using secure adhesives that are water-based, solvent-free, or hot melt without using harmful chemicals. Various assembly solutions range from mechanical fasteners to cyanoacrylate glue to discreetly hide fasteners for durable and versatile assembly.

Find Paper Tube Manufacturers  

Paper tube manufacturers offer a large selection of paper tubes customized for different packaging and storage needs. These tubes can be tailored for anything from retail packaging to industrial storage solutions by simply adjusting the size, material, design, and functionality. Contact a manufacturer to find out what paper tube customizations meet your business needs.